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When Should You Use Gate Valve

Time: 23-September 2025 | Source: I-FLOW| Share

What Is a Gate Valve

A gate valve is a linear motion valve that uses a flat or wedge-shaped gate to start or stop the flow of fluid. Unlike ball or butterfly valves that rotate, the gate valve lifts or lowers vertically inside the body to either allow full flow or block it completely.

Key characteristics include:

  • Minimal pressure drop when fully open.

  • Bidirectional sealing, allowing flow in either direction.

  • Rising stem and non-rising stem designs, suitable for different installation spaces.

Because of these features, gate valves are designed primarily for on/off control, not throttling.


Best Applications for Gate Valves

Gate valves excel in certain conditions. Some of the most common use cases include:

  1. Large-Diameter Pipelines
    Gate valves are often installed in water supply networks, wastewater treatment facilities, and industrial plants where pipe sizes exceed DN100 (4 inches). Their full-bore opening minimizes flow resistance, making them ideal for high-capacity lines.

  2. Isolation in Water Systems
    Municipal water distribution systems rely heavily on gate valves to isolate sections for maintenance or repairs. Their durability and long service life make them a standard choice for underground installations.

  3. High-Pressure and High-Temperature Applications
    In power generation, oil and gas, and process industries, gate valves handle steam, crude oil, and other demanding fluids. Materials like forged steel or stainless steel ensure reliability under extreme service conditions.

  4. Marine and Offshore Systems
    Due to their robust sealing, gate valves are often used in ballast systems, fire-fighting lines, and general service pipelines on ships and offshore platforms.

When Not to Use a Gate Valve

Despite their strengths, gate valves are not suitable in every scenario. Engineers avoid them in:

  • Throttling or flow regulation – partially open gates cause vibration, erosion, and seat damage.

  • Frequent operation systems – opening and closing a gate valve is slower compared to a ball valve.

  • Emergency shut-off – ball or butterfly valves provide faster closure in safety-critical systems.

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